Since my last post in October, I have done virtually nothing on the boat until this past weekend. The winter has a way of getting a hold of me and luring me off into the forests and mountains of Northern New England to pursue outdoor adventures. I am particularly fond of being outside in the forest on really cold days when my wife declares me to be a 'lunatic' as she huddles by the wood stove. I feel that it makes me appreciate the spring and summer more knowing how nasty it can really get outside.
So up until late last week I had been happily tromping about Central NH like a mountain man, enjoying the single digit temperatures, and ignoring the boat. Fortunately for the boat project however, a warm front came through and dumped a bunch of rain and melted much of the lovely fluffy snow that had covered the area, leaving a frozen hellscape of icy crust. After coming to terms with the now annoying conditions outside, I decided to warm up the shop and do another push toward completion.
When I built the openings for all the hatches, I added a plywood 'lip' to all of them as a placeholder for making them watertight (or mostly watertight) once I built the hatches for them. I planned on using some rubber gasketing material (TBD), but knew that the tolerances would have to be pretty tight in order to keep things dry in the compartments.
I started on the 'cooler' hatches just forward of the daggerboard trunk. Their recessed nature made hatches a bit of a challenge because the close tolerances needed to be on both the inside and outside frames. Using 6 mm marine plywood, I cut out the rough shape and fitted it to the recess. I'll be using a rubber gasket material to fit into the recessed channel surrounding the opening.
Using the same pine I used for the floorboards, I cut out the side pieces adjacent to the hatch openings and fitted those before moving onto the covering boards for the hatches. Because the hatches have the 6 mm plywood cover, I planed ~6 mm off the boards that will sit on the plywood covers and then screwed them from the bottom of the plywood. I still have to epoxy coat the plywood and drill some drain holes to move accumulated water out of the recessed channels surrounding the hatches, but that shouldn't take more than a few minutes.
Moving onto the forehatch, which also has a plywood 'lip' but is not recessed, I cut out a plywood top that will cover the hatch and 'lip' and then milled some of the nice Honduras mahogany that I have be using for some of the trim throughout the boat. I hand cut single dovetails on each corner and was not entirely disgusted with my effort. They aren't perfect, but will be strong and don't look too awful. I glued up the whole thing with the plywood top and some plywood stringers to stiffen it up.
Finally, I ripped a few strips of Honduras mahogany to make trim pieces along the trailing edge of the foredeck. It seems to give the foredeck a more finished look and I may add more at some point, but haven't decided yet.
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